Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Thickness Variation

Excessive rotor thickness variation can result in brake pedal "pulsation" or roughness during brake applications. An approximate check of thickness variation may be performed with a micrometer as described below.
1. Remove wheel and tire assembly.
2. Measure rotor thickness at a minimum of four points around the circumference of the rotor. All measurements should be made at the same distance from the edge of the rotor.

NOTE: A rotor that varies more than 0.013 mm (0.0005 inches) can cause pedal pulsation and/or vehicle vibration during brake application. A rotor which does not meet these specifications should be refinished or replaced if the minimum thickness specifications cannot be met. Refer to Refinishing Brake Rotors.