Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Front

The disc brake assembly consists of a caliper assembly, rotor, and pads mounted to the steering knuckle. The caliper mounts in a way that allows it to move laterally against the rotor. The caliper is a one-piece casting with the inboard side containing the piston bore. A square cut rubber seal fits in a groove in the piston bore to provide a hydraulic seal and return mechanism for the piston. Applying the brake pedal causes hydraulic pressure to move the piston. The piston then forces the inboard brake pad against the inboard braking surface of the rotor. Increasing the force against the rotor causes the caliper assembly to move inboard. The outer brake pad then contacts the outboard braking surface of the rotor. The force of the two brake pads provides the desired clamping action on the rotor. Releasing the brake pedal relieves the pressure applied to the piston. The square cut seal on the piston returns to its normal position, allowing a running clearance between the brake pads and rotor