Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Connecting Rod: Testing and Inspection






1. Clean the connecting rods in solvent and dry with compressed air.
2. Inspect the connecting rods for the following:
^ Signs of being twisted, bent, nicked, or cracked
^ Scratches or abrasion on the rod bearing seating surface
3. If the connecting rod bores contain minor scratches or abrasions, clean the bores in a circular direction. with a fight emery paper. DO NOT scrape the rod or rod cap.
4. Measure the piston pin to connecting rod bore using the following procedure:
a. Using an outside micrometer, take two measurements of the piston pin in the area of the connecting rod contact.
b. Using an inside micrometer, measure the connecting rod piston pin bore.
c. Subtract the piston pin diameter from the piston pin bore.
d. The clearance should not exceed 0.016 mm (0.0006 inch).
5. If the clearance is excessive, replace the piston pin.