Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Knocks at Idle When Hot

^ Inspect the drive belt for wear. Check the tension and/or replace as necessary.
^ Inspect the A/C compressor or generator bearing. Replace or repair as necessary.
^ Inspect the valve train. Replace the parts as necessary.
^ Inspect for improper oil viscosity. Install proper viscosity oil for expected temperature.
^ Inspect for excessive piston pin clearance. Replace the piston and pin as necessary.
^ Inspect the connecting rod alignment. Check and replace the rods as necessary.
^ Inspect for insufficient piston to bore clearance. Hone the bore and fit the new piston.
^ Inspect the crankshaft balancer for looseness. Torque and/or replace the worn parts.
^ Ensure that the piston pin is not offset to the wrong side. Install the correct piston.
^ Ensure that the piston pin is not offset to the wrong side. Install the correct piston.