Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Air Door: Service and Repair






Remove or Disconnect
1. Glove box.
2. Unsnap rod from the plastic retainer on the actuator arm.
3. Two screws from actuator.
4. Electrical connector.
5. Actuator.
6. Check the air mix door for free travel.

Install or Connect
1. Actuator.
2. Electrical connector.
3. Two screws to actuator.
4. Snap rod to plastic retainer on actuator arm.
5. Glove box.

Important
^ After the actuator(s) has been replaced, the actuator needs to be recalibrated for proper travel. The ignition must be cycled "ON" for three minutes to allow the programmer and the actuator(s) to recalibrate for proper travel.