Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Return Hose - Gear to Cooler







REMOVE OR DISCONNECT
1. Fluid from reservoir.
2. Hose from cooler outlet.
3. Raise vehicle.

CAUTION: To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle at the opposite end from which components are being removed. This will reduce the possibility of the vehicle falling off the hoist.

4. Hose retention clip at front crossmember.
5. Pipe from clip on side rail.
6. Return pipe fitting from rack and pinion.
7. Hose from vehicle.

INSTALL OR CONNECT
1. Position return hose assembly in the vehicle.
2. Return pipe fitting at rack and pinion gear. Tighten
^ Tighten return pipe fitting to 27 Nm (20 ft. lbs.).
3. Pipe into plastic clip on side rail.
4. Retention clip at front crossmember.
5. Lower vehicle.
6. Hose to cooler outlet.
7. Fill and bleed power steering system.